TS 25 CLOSED WELD HEAD

Welding with or without filler wire. A standard diameter range from 6 to 60 mm (0.25" to 1.375"). Optional arc voltage control (AVC). High duty cycle due to water cooling. A continuous rotating torch. Optional accessories for I. D. applications or welding behind tubesheet.

For highly oxidisable materials

Robust and compact head with enclosed gas chamber, designed for flush tubes. Centering and clamping by means of an expandable mandrel.

CHARACTERISTICS
• Centring spindle for mandrel uptake
• Reliable shielding gas system with total gas protection of the weld pool during the entire welding cycle for welding materials that are extremely sensitive to oxidation
• Small, light and very compact
• Modular design
• Lever for fixing and opening of the clamping-positioning-system
• Water resistant plastic storage case
• Rigid, vibration-free mechanical system
• Max. weld current intensity of 100 A at a 20% duty cycle
• 30 welds per hour on 25.4 mm O.D. tubes with 1 mm wall thickness and Argon shielding gas
• Highly accurate speed and position controls due to a DC gear drive with closed loop regulation

USE
• Special for welding of flush tubes (highly oxidisable materials) on tube-sheet (from tube inside-diameter 10 mm up to 25,4 mm) Designed for automatic orbital welding of thin walled tubes to tube sheet conditions of productivity owing to the TIG process without filler wire

MATERIAL
• Stainless steel
• Titanium
• Inconel
• etc.

APPLICATION SECTORS
• Chemical, food & beverage industries
• Heating and ventilation: production of heat exchangers
• Pharmaceutical / Biochemical industry

ACCESSORIES & OPTIONS
• Hose & cable supply 9 m
• Sharpened and cut electrode to suitable length
• Toolings
• Complete clamping assembly for int. 0 < 10 mm (TS 25)
• Container for safety packing and transport

CLICK HERE FOR A DETAILED SPEC SHEET OF THIS PRODUCT


TS 2000 TUBE TO TUBESHEET WELDING HEAD

TECHNICAL SPECIFICATON
• Constant welding speed and torch prepositioning mechanism in relation to the weld cycle
• Robust welding head avoiding vibrations during operation under critical applications
• Welding head is centered to the tube via a centering mandrel
• Water cooled torch
• Possibility to use pulsed current with synchronised pulsed rotation
• AVC height sensing or programmed electrode / workpiece fixed height in option

PROCESS
• Designed for the automatic TIG orbital welding of tubes to tubesheets in high duty cycle, with or without filler wire

POSSIBLE APPLICATIONS
• Tubes recessed in the plate (max. 2 mm)
• Tubes flushed to plate surface
• Tubes protruding (max. 13 mm)

FIELDS OF INDUSTRY
• Heating and ventilation : production of heat exchangers
• Aerospace / aeronautics
• Microelectronics
• Measurement sensors

OPTIONS
• Pneumatic positioning system

ACCESSORIES
• Protection case with foam interior
• Cables and hoses (length 9 m)
• Balancer
• Electrodes ground to suitable length

CLICK HERE FOR A DETAILED SPEC SHEET OF THIS PRODUCT


 
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