Measuring - MM5000

Five Axis Articulated Arm:
This arm has five axes of freedom with a sixth encoder added between the second and third movement axes.
This extra axis measures twist deflection in the arm. Since minute twist in the arm affects accuracy, this feature increases accuracy during calibration and operation.

All Direct-Drive System:
There are no gears driving the encoders, ( gear drives were used in older measuring centers ). Cutting-edge articulated arms do not use gears because they decrease accuracy significantly.

Light Weight Carbon Graphite Material:
Combine this material with the top-tube counter-balance, and this arm is significantly lighter than others using all-aluminum or steel construction.

The difference in weight is especially noticeable in the significantly decreased inertial force when moving the arm left and right. Other arms take more force to move and more force to stop.

High Accuracy:
We guarantee that this arm can measure a calibrated length bar at ANY location around the table in ANY orientation with an accuracy of +/- 0.005 inches*. ( Note: These arms are usually much more accurate than this. But this is the figure we guarantee ).

Other tube measuring manufacturers may claim this kind of accuracy. We would like to suggest that you test this claim by performing measurements away from the center of the table and at angled orientations.

*2 Sigma Length Accuracy using a 28" calibrated bar.

Multiple Probe Technology:
This arm uses a quick change self-aligning probe system. That allows you to change probes on-the-fly. The infrared probes are ultra-slim non-contact sensors for measuring in tight spots. The ball and point probes allow you to measure more than tube shapes.

Supravision Software
:
This software is the heart of the system and is developed specifically for measuring tube shapes.
• Measure the tube at any convenient angle on the table.
• Perform best-fit comparisons of measured to master, ( like dropping the tube in a gauge ).
• Perform hard-point comparisons where certain points and planes are attached between the master and the measured data.
• Make automatic correction of bender data through direct link to benders, ( contact us for a list of benders with which the software can communicate ).
• Display the master tube shape or the master and measured tube shapes graphically from any view point.
• Display easy-to-read "GO or NO GO" reports.
• Save master data using long filenames.
• Measure straight tube sections.
• Perform guided measuring. The arm indicates, through a series of sounds, if the operator is near the correct zone for measurement.
• Measure the ends with different diameters than the tube.
• Perform dual-precision measuring by measuring the top and the bottom of the tubes in order to overcome ovality.
• Reverse-engineer a tube shape by measuring a tube to create the master data.
• Many other features...

SupraStuff Software:
This is optional software designed to measure other parts like tube assemblies, fixtures, and gauges.
• Measure a gauge to check its accuracy.
• Measure brackets attached to a tube shape to check their postion.
• Perform calibration procedures to re-certify your measuring center.

Computer System:
An industry standard DELL computer pre-loaded with Windows 95 software and Supravision software.
• Intel Pentium CPU.
• 1 Gigabyte Hard Drive.
• Tape Backup system.
• Keyboard, Mouse, Monitor, Monitor stand.
• Hewlett Packard DeskJet Printe.r

Screen Pointer:
• Arm and trigger button.
• Mouse.

Link to Benders:

This measuring center SENDS and RECALLS using either the serial port or network connection.

Superior Calibration Technology:
The calibration procedures for these measuring centers are the result of years of effort. They play a critical part in allowing these arms to perform as guaranteed.
Gathering arm data for calibration can take 1.5 to 2.5 hours. The subsequent calibration calculations can take as long as 7 hours to fit the virtual arm to the real arm. The procedure is very thorough.

Automated Gauge R&R:
The MM5000 has built-in Gauge R&R features.

Accessories
Non-Contact Probe Measuring a Tube Straight:

Tubes are measured by taking two measurements on each straight, and taking a measurement at each end. Using this method of measurement is much faster then using a standard CMM to measure a tube shape.

The probes use invisible infrared beams to measure the location of the diameter of the tube by simulating a "V" probe. The measuring center records the exact position of the arm at the moment the beams are broken, then projects the location of the diameter center automatically. The MM5000 returns an audible set of sounds that help the operator know when the beams are broken and the measurement is complete.
Direct-Drive Encoders:

All of the encoders on this machine are direct-driven and enclosed in compact aluminum housing, ( there are no gears to add inherent error to the machine ).
Optional Non-Contact V Probes:

We offer a variety of non-contact probes in order to accommodate a variety of tube diameters and applications. The smallest probe shown is the micro-probe. The largest probe can measure a 6" diameter tube. Note that the probes with the longer prongs are designed specifically for dual-precision measuring.

This feature allows the probe to capture the location of the top and bottom of each tube section measured. The beams are broken on the top of the tube on the way down, then on the bottom of the tube on the way up. The MM5000 then performs averaging calculations to reduce any error caused by tube diameter ovality.
Measuring Non-Tube Shapes:
Contact ball probes are excellent for measuring tube assemblies, brackets, and even gauges. The 15 millimeter ball probe is shown on the gauge to the left. This type of measurement is performed using SupraStuff software, an optional software package that allows you to measure nearly any type of shape.

These are the basic steps for measuring the gauge in this image:
1. A measurement of the gauge base is taken to find the coordinate system of the gauge.
2. The ball probe is used to aquire the planes where the tube contacts the gauge.
3. The tube centerline vectors are projected from the planes using offset features in SupraStuff.
4. Finally, SupraStuff calculates 3D intersections of the vectors, which represents the tube centerline for the gauge.
5. The XYZ centerline data is compared to the XYZ centerline data on the print to determine accuracy of the gauge.

Optional Contact Probes:

This is a sample of the variety of point and ball probes that can be purchased for use with the Multi Measure 5000.

The larger ball probe is a 15 millimeter diameter probe.

The smaller ball probe is a 6 millimeter diameter ruby probe.

Tube Clamps:

This is a sample of the tube clamp that we offer with our measuring centers.


The clamp handle is designed to allow operators to quickly reposition the clamp with its ball and socket adjustment to more convenient angle positions without hassle.


The heavy clamp base ensures that the tube shape stays in one place while measuring.

Calibration Tools:

It is never necessary for you to send the arm back to us for calibration with propriety tools.

We use industry standard calibration tools to calibrate the arm at your site.

You can even purchase the tools to perform in-house calibration.

 
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